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Can-Am Headquarters ...Aurora Wheelers ATV Forum > ATVs > Can-Am / BRP > Can-Am - How To Topics > Outie 800 Exhaust R&R, Ceramic Coatings |
| Moderated by: zac41, QUADZILLA, OSOKILL, MtnOuty |
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| Outie 800 Exhaust R&R, Ceramic Coatings - Can-Am - How To Topics - ATVs - Can-Am Headquarters ...Aurora Wheelers ATV Forum | ||||||||||||||||
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snoball 
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OUTLANDER 800 Exhaust Removal and Replacement
· Remove seat & top plastic that covers the air cleaner box · Remove LH and RH side panels- pop them off the rubber grommets and slide back off front tabs · Use a 7mm nut driver or socket to unscrew and remove both 7mm hose clamps that attach the black left front heat shield to front exhaust pipe header · Use an exhaust spring hook (BRP # 529 035 983 or Motion Pro #08-0065 - +/- $8.00) to remove the four exhaust springs holding the front exhaust header to the “Y” pipe · Unbolt the two 13mm nuts holding the front header to head- best access is with a short 3/8” drive extension with a 13mm socket from the front by the right tire. Remove and save gasket- manual says to replace with a new gasket, but check to see condition. The exhaust gasket part number is #707600317 and they cost about $3.50 ea., 2 required · Remove the two 10mm bolts/washers that hold the second heat shield (galvanized) to the “Y” pipe · Remove the four exhaust springs holding the “Y” pipe to the muffler · Remove muffler-pull to the rear away from “Y” pipe and out of rubber hanger. · Remove the two 13mm nuts holding the rear header pipe to the head. Remove and save the gasket. This rear header is difficult to access. I used a ¼” drive 13mm socket on the right side nut and a 13mm box wrench (or ratcheting box wrench) on the left nut- it just takes time · Remove the two 10mm bolts holding the small third galvanized heat shield to the header/”Y” pipe · Reinstall in reverse order. Do not totally tighten the 4-13mm nuts holding the headers to the heads; once everything is aligned, attach the 8 springs to the two joints with the spring tool and then torque the four bolts to 115 in.lbs.- I did not torque them due to limited space…I snugged them up Ceramic Coating To prevent the unwanted heat of the Outlander 800 engine from roasting your left leg, you should consider having the exhaust system ceramic coated. You may have a company in your city that does this, but if not, here are two excellent companies that do a great job of ceramic coating the exhaust. A full ATV exhaust may run $100-$150 plus about $25-$35 for return shipping. JetHot calls their shiny version “Sterling” and Performance Coatings calls theirs “chromex”. Ceramic Coating can be done to new or used parts and protects at temperatures up to 1,300°F. The shiny “aluminum” look of Sterling or Chromex has been the most popular finish. It is also an extremely easy coating to keep clean. Check out their websites for more info. You will not regret the investment. Plus it looks much better and the exhaust will last longer. JET-HOT Coatings 1840 West Drake Dr Tempe AZ 85283 or 5602 Orchard Rd Pascagoula MS 39581 For Technical Information: CALL 1-610-265-0202 To Place an Order: CALL 1-800-432-3379 http://www.jet-hot.com/ Performance Coatings 60-36th St. NE Auburn, WA 98002 253-735-1919 http://www.performancecoatings.com Attachment: JetHot1.JPG (Downloaded 448 times) Last edited on Thu Aug 9th, 2007 03:21 pm by snoball ____________________ 2006 BRP 800-ATV of the YEAR!!! 06 Outlander 800 MAX, Ricochet skid plates,rear diff shield, Douglas ROKSTAR wheels, 26" Bighorns, Jet-Hot coated exhaust, Custom receiver hitch, fender extensions, mirror, front & rear bags |
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snoball
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Here is a pic of the ceramic coated exhaust installed showing the springs....but without the heat shield, which was also coated. Attachment: Exhaust3.JPG (Downloaded 449 times)
____________________ 2006 BRP 800-ATV of the YEAR!!! 06 Outlander 800 MAX, Ricochet skid plates,rear diff shield, Douglas ROKSTAR wheels, 26" Bighorns, Jet-Hot coated exhaust, Custom receiver hitch, fender extensions, mirror, front & rear bags |
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snoball
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Here is the front pipe and the springs. Attachment: Exhaust2.JPG (Downloaded 449 times)
____________________ 2006 BRP 800-ATV of the YEAR!!! 06 Outlander 800 MAX, Ricochet skid plates,rear diff shield, Douglas ROKSTAR wheels, 26" Bighorns, Jet-Hot coated exhaust, Custom receiver hitch, fender extensions, mirror, front & rear bags |
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snoball
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And if you don't remember how ugly the stock muffler is, here is the before shot. I now have 1000 miles on the coated exhaust and it looks like new. Attachment: StkMuffler.JPG (Downloaded 449 times)
____________________ 2006 BRP 800-ATV of the YEAR!!! 06 Outlander 800 MAX, Ricochet skid plates,rear diff shield, Douglas ROKSTAR wheels, 26" Bighorns, Jet-Hot coated exhaust, Custom receiver hitch, fender extensions, mirror, front & rear bags |
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OSOKILL The Enforcer 
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We have a group buy still going on with Performance coating be sure to tell em you are from Aurora Wheelers
____________________ Team Outty 800 Member #24 |
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outlandish Admin 
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 Great how to tip Snoball
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OutlanderDan Member 
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Awesome report snoball...I think I'll tear mine down this winter and get this done.
____________________ Yellow '07 650 XT (Yellow is Fastest!) 26" Terracross/14" SS106's, Ricochet Skids, UNI, HMF, Alumatech rear CV guard, SilverStars, Crutchfield Stage I & II suspension, PRP Stabilizer, Tamarack Trunks Member Cumberland ATV Riders AWF 650 Club Member #15 |
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breakinbrute Member 
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well im from highlifters forum and never heard of this i think im selling my hmf and dobeck and doing this and going stealth snorkle.
____________________ 06' Outty 800 w/ gen3, HMF, K&N air, Ricochete skids, front bumper, xthand gaurds...26"Xtrs on ss108's....4sale: barley used 25" atrs and used itp c-7s with caps and lugs!!! |
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QUADZILLA LIFE MEMBER & MODERATOR 
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breakinbrute ,  to AWFWe have alot of secret weapons here, like the ceramic coating and the new 1050 CC Outy, (just don't tell'em over at that other place). JK 
____________________ 07-650 Outy Max XT Ricochete skids ~ Crutchfield 2+1 PRP Stabilizer ~ 25" Bighorn's Kewltek brakes ~ Alumatech Guard Fasst/Rox (in process) plus a whole lot of little extra "custom touches" This site is worth a million Please Donate!! |
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breakinbrute Member
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1050 outty ....... ive seen a video that had a blck machine that said prototype with 1000 stickers .havnt heard of that!
____________________ 06' Outty 800 w/ gen3, HMF, K&N air, Ricochete skids, front bumper, xthand gaurds...26"Xtrs on ss108's....4sale: barley used 25" atrs and used itp c-7s with caps and lugs!!! |
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QUADZILLA LIFE MEMBER & MODERATOR
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Just kidding on the 1050 cc, but you know can-am will come up with something soon in that area, along with a side x side.
____________________ 07-650 Outy Max XT Ricochete skids ~ Crutchfield 2+1 PRP Stabilizer ~ 25" Bighorn's Kewltek brakes ~ Alumatech Guard Fasst/Rox (in process) plus a whole lot of little extra "custom touches" This site is worth a million Please Donate!! |
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breakinbrute Member
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we can only hope..............
____________________ 06' Outty 800 w/ gen3, HMF, K&N air, Ricochete skids, front bumper, xthand gaurds...26"Xtrs on ss108's....4sale: barley used 25" atrs and used itp c-7s with caps and lugs!!! |
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hotpipe Member
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I called Performance [highlight= #88ffff]coating today and they quoted $220 plus shipping. Just FYI JET-HOT Coatings quoted $180 plus shipping depending on size of heat shields. Last edited on Tue Jan 8th, 2008 05:17 pm by hotpipe |
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outlandish Admin
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Did you tell them you were from Aurora Wheelers?
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fastford Member
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Anyone actually take a temp gun and see the difference?
____________________ No replacement for displacement!! |
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mikeb Member
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Yes. I told him I was reading the forum on Aurora about the coating and wanted to get a quote.
____________________ 2007 Can-Am Crutchfield Stage 1 stealth snorkel Precision Steering Ricochete skids SS108 |
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topgun 
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You may want to also check local. I shopped around and found a guy close that did everything in the picture for $125. Thought that was a steal and didn't have to worry about shipping. All ceramic, black on the pipes, silver on the shields. Attachment: P1010067.JPG (Downloaded 177 times)
____________________ 08 Renegade Ricochett and Alumatech Skids, BRP Rack, Daylight, Reverse Lights, X Machine Handguards and Shocks, PRP Stabilizer, Ceramic Coated Exhaust and Shields, Direction 2 Flares. |
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fastford Member
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Thats cheap. I kinda got robbed when I did my truck headers last year for 280. They look great but $$$$$$$
____________________ No replacement for displacement!! |
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topgun
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That's not really that bad. I think he was saying a set of headers would be in the $250 range.
____________________ 08 Renegade Ricochett and Alumatech Skids, BRP Rack, Daylight, Reverse Lights, X Machine Handguards and Shocks, PRP Stabilizer, Ceramic Coated Exhaust and Shields, Direction 2 Flares. |
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turboman 
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fastford wrote: Anyone actually take a temp gun and see the difference? Depending on where you take your readings, my laser gun said around 300 degrees cooler. That was up where the two header pipes merge. Can't recall what the difference was on the header just outside the head.
____________________ 800 MaxXT,25"XTR's.RAM GPS,Twin-Air, Ricochet,ELKA fronts,EBC pads,Kevlar cable,PIAA bulbs,grip-reinf's,Leeds hitch,Precision damper,1" Rr spacers,Iridium plugs,Rene'wgts,OEM w/shield,OURY grips,WestCo coated muffler,Saeng mirrors,flares,AGM bat |
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| Can-Am Headquarters ...Aurora Wheelers ATV Forum > ATVs > Can-Am / BRP > Can-Am - How To Topics > Outie 800 Exhaust R&R, Ceramic Coatings | |
